Hello,
This indeed does sound like a hardware failure. If only the PWR LED lights up, the CPU will likely be fried.
It's hard to say what could be the cause of the issue, however, it seems to be operating environment-related. Perhaps you could specify what conditions are around the assembly line? Is there anything else plugged into the battery? Perhaps power spikes could be causing this?
I would recommend making sure everything is well grounded in the location that the RUT240 is installed in, make sure the antenna is not touching any external parts, and perhaps try using a different battery/PSU.
Let me know if any further information is needed.
Best regards,
DaumantasG